Engineering & Design
DCS migration: Lessons learned
In 2005, TOTAL’s Port Arthur refinery (PAR), like many present-day refining and petrochemical facilities, found itself with an obsolete, at-capacity distributed control system (DCS). As shown in ..
Avoid counterproductive project management practices
For many years, reliability-focused engineers have observed flawed procurement processes for mechanical equipment. Many requirements are supposedly aimed at the lowest possible lifecycle cost; however..
Fine-tune monitoring of critical compressors
In this case history, a new monitoring system was installed on a critical service hyper compressor for a Middle East (ME) ethylene complex. This unit supported two 400 Mton polyethylene (PE) units; do..
Consider technology to reduce compressor vibration and noise problems
Industrial centrifugal compressors installed in hydrocarbon processing industry (HPI) complexes absorb significant amounts of mechanical power when compressing gases. A small part of the mechanical en..
Achieve successful compressor startup by addressing dry-gas seal failure
A common root cause for compressor failure during first startup is a failure of the dry-gas seal (DGS) system. To avoid failures of gas compressors, the project team and end users must understand the importance and significance of the DGS very early in the basic design phase.
Without reliability, there can be no safety
Reliability and safety are complimentary concepts. For instance, unless process reliability at a plant is extraordinary, safety cannot be assured. Achieving the highest level of safety at a processing..
HP Reliability: Plan now to deal with stressed equipment later
The US Energy Information Administration’s (EIA’s) “Today in Energy” brief evaluated how US refineries are processing record amounts of crude oil (Fig. 1), with Midwest and Gulf Co..
HP Automation Strategies: Control on the wire(less)
Since the industrial revolution, process/industrial control had relied on tightly coupled systems to transmit control signals. Industrial plants have used “modern” control via wired electron..
HP Project Management: German refinery successfully modernizes safety system
In September 2014, the Heide refinery in Germany used two weeks of planned downtime at its pyrolysis plant to migrate to new safety systems. The new system emphasized high plant/equipment availability..
HP Global: State of the US petrochemical/chemical industry
After a promising start, the global economy faltered in 2014 with heightened geopolitical uncertainty; recessions in Brazil, Japan and many European nations; and slowdowns in China, the Euro Area and ..
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