Motors
Automate furnace controls to improve safety and energy efficiency
Furnace firing is the biggest single operating expense in any refinery. Consider a medium-size refinery (250,000 bpd) that consumes 2,000 MMBtu/h. At a cost of $5/MMBtu, that’s $87.6 MM/yr being ..
Use online conditioning to monitor electric motors
Quality and health assessments of motor insulation are important aspects during the manufacturing, as well as the operation, of electrical motors. Today, there are several offline insulation quality a..
HP Reliability: Make equipment decisions with up-to-date technical information
Answering lube practice-related questions is important. These questions provide insight on the status of education and technology, along with trends in understanding equipment reliability, safety and ..
HP Reliability: Small deviations can compromise equipment reliability
In 2013, a major refinery was experiencing serious pump problems. The refinery had a massive thrust-bearing failure on a critical 3,560-rpm pump. The pump was designed and manufactured by a well-known..
Case study: Service life assessment of boiler superheater tubes
Boilers are used in petrochemical facilities to generate steam that can be used to meet process and utility requirements. Many industrial boiler designs can be shop assembled and are therefore referre..
Reciprocating compressors running together—Is that a problem?
A new maintenance engineer is assigned the task of overseeing large, critical rotating equipment in a petrochemical facility (Fig. 1). In this example, the facility has vent-gas compressors that, in g..
HP Reliability: Consider single-point responsibility for compressors
Equipment purchasers are always interested in meeting the cost and schedule targets for projects. However, there could be conflicting goals when purchasing compressor drivers and/or auxiliaries from v..
HP Reliability: Best practices when trim-cutting closed-pump impellers
Experienced reliability professionals will implement least-risk solutions whenever possible. The following example relates to impeller trimming to reduce the diameter of a fixed-speed centrifugal pump..
HP Engineering Case Histories: Case 77: Random deck vibration with beats
When something vibrates, it is usually in a predictable manner. Motors, pumps, compressors, turbines and centrifuges all vibrate when they are out of balance. Vibration analysis can help predict the s..
Update on lubrication systems
Several case histories illustrate the pros and cons for maintaining rotating equipment under various plant conditions.Example 1In late May 2013, a US oil-mist provider in one of the Great Lakes states..
- Phillips 66 greenlights new gas plant and fractionator projects, advancing integrated wellhead-to-market strategy 5/18
- OXEA and Air Liquide renew syngas and hydrogen supply agreement for Oberhausen site 5/18
- Commonwealth LNG gets green light to start construction of $13-B, 9.5-MMtpy LNG terminal 5/15
- ARENA to drive Australia's $1.1-B Cleaner Fuels Program 5/15
- Japan’s first green ammonia plant based on KBR’s K-GreeN process now fully operational 5/15
- Repsol's Chairman asserts the role of refining as a strategic industry for Spain and for Europe 5/15
