Loss Prevention
Review steam system designs to accelerate chemical industry decarbonization
Industrial steam systems range from simple systems comprising a low-pressure single steam user to a complex system with multiple pressure levels, multiple generators and multiple users integrated with an onsite cogeneration facility. This article will present the typical CO2 emissions estimates for chemical and petrochemical facilities and describe options available to reduce these emissions through additional heat integration, fuel switching, and the use of heat pumps and electric boilers.
Utilize a hydrogen reactions lab to optimize renewable fuels processing
Leading technology developers in the refining space are utilizing various catalysts to enhance the adjusted reaction chemistry, but this does not directly address how to optimize hydrogen utilization for the hydrodeoxygenation and isomerization/cracking processing steps. To ensure the right equipment outlay and calibration for these hydrogenation applications, replicating the process in a lab setting can help identify efficiencies and yield improvements for a fraction of the cost that a refiner would incur attempting to achieve that optimization through modifications at commercial scale.
Refinery/petrochemical makeup water treatment: A general guide for technical personnel—Part 1
New personnel are often confronted with challenges that require knowledgeable and quick action, which they may have difficulty providing without thorough training. A very important—and sometimes overlooked—unit operation within these facilities is makeup water treatment for steam generators and other processes. Many cases have been documented in which makeup system upsets have led to boiler tube failures that partially or completely shut down unit processes. Parts 1 and 2 (September 2024) of this article serve as a guide for those employees who may be on a steep learning curve when it comes to makeup system understanding.
Zero liquid discharge: A stepping stone to water sustainability—Part 1
Among the available technologies of wastewater treatment to recover reusable water, zero-liquid discharge (ZLD) has become the most frequently used term in oil and gas refineries and petrochemical plants. It has been effectively used in the treatment of brine to maximize the recovery of freshwater or recycled water and to recover salt and other chemicals that are used in other industries.
The effects of cooling water parameters on condenser brass tubes
This work is focused on the effect of cooling water parameters on admiralty brass tubes. The effect of high free chlorine on the corrosion rate of brass tubes has been investigated by scanning electron microscopes (SEMs) and eddy current test (ECT) methods and the laboratory results of the cooling water were determined and discussed. Also, the tendency of the feed water scaling indices that is LSI, PSI & RSI was calculated. The results show that a dezincification corrosion mechanism was observed due to the high-level free chlorine on the admiralty brass tube.
Digital Feature: Truly effective reliability requires predictive maintenance
To navigate this new world, organizations must find ways to bring in new technologies to support the limited personnel they have, but without increasing the complexity of those people’s jobs or overwhelming them with raw data they are not trained to use. The solution is to implement a predictive maintenance technology plan founded on a boundless automation vision of seamlessly moving contextualized data wherever it is needed.
New research reveals increasing strategic importance of maintenance in oil and gas industry operations
Jotun has published a new report, derived from a survey of over 1,000 senior professionals, showing that 88% of respondents anticipate an increase in maintenance budgets over the next five years and 75% say that the requirement to report on environmental performance has led to increased investment in maintenance.
PPG launches PPG PITT-THERM 909 spray-on insulation coating for oil and gas, infrastructure industries
PPG announced the launch of PPG PITT-THERM® 909 spray-on insulation (SOI) coating. This silicone-based coating is designed for high-heat environments in the oil and gas, chemical, petrochemical and other critical infrastructure industries.
Yokogawa launches OpreX Open Automation SI Kit and OpreX OPC UA Management package for open process automation systems
Yokogawa Electric Corporation announced that it has developed the OpreX™ Open Automation SI Kit and the OpreX OPC UA Management Package, both of which will play important roles in the implementation of Open Process Automation™ (OPA) systems.
Digital Feature: U.S. EPA’s new Chemical Accident Prevention rule takes effect: What to know
On March 11, 2024, the U.S. Environmental Protection Agency published a final rule amending its Risk Management Program regulations. Here is what facility owners need to know about this new regulation.
- Britain will not bail out bioethanol industry hit by Trump trade deal 8/15
- Russian energy facilities targeted recently in drone attacks 8/15
- Shell: Norco, Louisiana (U.S.) refinery gasoline unit work to start on Friday 8/15
- Sanctions-hit Indian refiner Nayara in talks with govt to sustain operations 8/15
- The API challenges Trump plan to cut biofuel import credits 8/15
- IAG selects record 29 startups for accelerator program 8/15
